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I received an email that someone has replied to this thread but surprisingly, the reply doesn't appear here.

Anyways, I followed the link tdsskiller provided in the reply, installed and run...

I haven't yet reverted back to SP2 as you suggested SUpER CoP but have made an interesting new finding regarding this problem.

I booted in Safe Mode and tried to format the flash drive....

I have tried all the steps mentioned by Dan the Man, even reinstalled Windows XP after formatting C: Drive but still get the same 'Disk not formatted' error!
Can't use my SanDisk Cruzer or my cell...